Many bobblehead lovers are curious concerning how custom bobble heads is created and why it usually takes weeks to help make one. In a higher level, you will find four steps involving in developing a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both the preparation work and final shipping. Before getting into details of each step, it really is worth mentioning how the process described is for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This step takes a mastery of hand sculpting skills. It is almost always carried out by skillful artists, who normally have several years of experience doing hand sculpting based upon provided photos or reference objects. It may take 4 to 5 hours for the very experienced artist to sculpt a 7-inch bobblehead, while for any less experienced artist it could take a lot more than a couple of days. Once the initial sculpting is finished, the buyer will get the chance to examine its photos. Making changes is pretty simple and quick during this period. On the other hand, it will probably be more expensive to request a big change at the later stage as the whole sculpture should be rebuilt. Therefore, a consumer should check out the initial sculpture carefully if the bobblehead maker is seeking comments. When you are unsure, you should demand more photos or require clarification. By doing that, you may spend more time upfront, but furthermore you will minimize the chance of needing to get the bobblehead reworked later and getting to pay for more. Also, the client must be aware which a custom bobblehead doll is generated based upon submitted photos rather than a live person. Therefore, the expectation needs to be set properly regarding the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure through which the primary sculpture from the previous process will be part of a base to create the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel will probably be put on the top of the initial sculpture. A soft silicone coating that can take the contour of the custom sports bobbleheads is going to be formed once the gel dries. Then, a plaster coating is going to be applied on the surface of the silicone coating. The plaster coating will end up a hardened cast right after the drying process. Subsequently, the first sculpture will be taken out of the silicone coating. Once the preparation jobs are done, melted resin will probably be injected into the emptied silicone coating to make the bobblehead. Since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin within the desired shape before it is solidified. As soon as the resin becomes solid, it will probably be taken off by opening the plaster and peeling off the silicone coating. Right now, a raw bobblehead doll has been given.
3. Polishing (one to three working days)
A raw bobblehead will not be ready to be painted. It provides grease on its surface that needs to be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process can result in poor painting later on. Polishing a bobblehead doll also demands a decent level of craftsmanship. Because its shape and curvature are different in one to a different one, this method still cannot be standardized and automated. In addition to taking out the grease and smoothing the surface, refining the raw bobblehead details manually may be necessary. As a result of tolerances stemming in the molding process, deviation from the initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead following the initial polishing, which process should be reiterated. If it is determined that the defects can not be fixed, the complete raw bobblehead should be scrapped.
4. Painting (one to three working days)
Painting is not as easy as it is apparently. The initial step is always to blend base colors to generate colors the consumers desire. The standard of the blended colors is critical, as it comes with a large affect on the aesthetic aspect of the bobblehead. Also, because every bobblehead could have its unique colors, simply making the required colors with good quality for wedding bobbleheads are often very time-consuming. Secondly, painting is completed by using the painting brush manually, due to the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on his or her clothing. In these cases, the painting artists will be required to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are put on a bobblehead doll both for its head and the body, it might be assembled through a spring with glue on both ends. Obviously, while using spring is why the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading these has already established a much better knowledge of the fundamental technique of building a custom bobblehead doll. With a better comprehension of the process, a consumer can better plan her or his next purchase of a custom bobblehead doll.